{"id":3214,"date":"2023-05-22T10:17:35","date_gmt":"2023-05-22T08:17:35","guid":{"rendered":"https:\/\/www.stalam.com\/tecnico\/vulcanizzatori-ed-essiccatoi-per-lattice-e-altri-polimeri-espansi-2\/vulcanizzatori-rf-per-schiuma-di-lattice-naturale-e-sbr\/"},"modified":"2025-05-28T12:05:32","modified_gmt":"2025-05-28T10:05:32","slug":"rf-vulcanisers-for-natural-latex-and-sbr-foam","status":"publish","type":"page","link":"https:\/\/www.stalam.com\/en\/technical\/vulcanisers-and-dryers-for-natural-latex-sbr-and-other-foamed-polymers\/rf-vulcanisers-for-natural-latex-and-sbr-foam\/","title":{"rendered":"RF Vulcanisers for natural latex and SBR foam"},"content":{"rendered":"\n<div class=\"fascia-bread-title bgcolor-grey \">\n    <div class=\"container-fascia-bread-title\">\n        <p id=\"breadcrumbs\"><span><span><a href=\"https:\/\/www.stalam.com\/en\/\">Home<\/a><\/span><\/span><\/p>                    <span class=\"title\">TECHNICAL<\/span>\n                <h1 class=\"title-big\">RF Vulcanisers for natural latex and SBR foam<\/h1>\n    <\/div>\n<\/div>\n\n\n\n<div class=\"fascia-img-header\">\n    <img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.stalam.com\/wp-content\/uploads\/2023\/05\/Latex-foaming1-1-2.jpg\" alt=\"\" width=\"600\" height=\"400\">\n<\/div>\n\n\n\n\n<div class=\"wp-block-columns col-fullwidth is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\"><div class=\"sidebar-prodotti-container\"><div class=\"topbar-prodotti\" id=\"topbar\"><ul><li class=\"page_item page-item-3211 page_item_has_children\"><a href=\"https:\/\/www.stalam.com\/en\/technical\/dryers-for-glass-fibres\/\">Dryers for glass fibres<\/a><\/li>\n<li class=\"page_item page-item-3213 page_item_has_children\"><a href=\"https:\/\/www.stalam.com\/en\/technical\/vulcanisers-and-dryers-for-natural-latex-sbr-and-other-foamed-polymers\/\">Vulcanisers and dryers for natural latex, SBR and other foamed polymers<\/a><\/li>\n<li class=\"page_item page-item-3216 page_item_has_children\"><a href=\"https:\/\/www.stalam.com\/en\/technical\/dryers-for-felts-and-other-non-wovens\/\">Dryers for felts and other non-wovens<\/a><\/li>\n<li class=\"page_item page-item-3218\"><a href=\"https:\/\/www.stalam.com\/en\/technical\/other-technical-applications\/\">Other technical applications<\/a><\/li>\n<a href=\"https:\/\/www.stalam.com\/richiesta-catalogo\/\" class=\"btn btn-filled-r\">Download catalog<\/a><\/ul><\/div><div class=\"sidebar-prodotti-left\"><p class=\"grandparent-page\">Technical<\/p><ul><li class=\"page_item page-item-3211 page_item_has_children\"><a href=\"https:\/\/www.stalam.com\/en\/technical\/dryers-for-glass-fibres\/\">Dryers for glass fibres<\/a>\n<ul class='children'>\n\t<li class=\"page_item page-item-3212\"><a href=\"https:\/\/www.stalam.com\/en\/technical\/dryers-for-glass-fibres\/dryers-for-glass-fibres\/\">Dryers for glass fibres<\/a><\/li>\n<\/ul>\n<\/li>\n<li class=\"page_item page-item-3213 page_item_has_children\"><a href=\"https:\/\/www.stalam.com\/en\/technical\/vulcanisers-and-dryers-for-natural-latex-sbr-and-other-foamed-polymers\/\">Vulcanisers and dryers for natural latex, SBR and other foamed polymers<\/a>\n<ul class='children'>\n\t<li class=\"page_item page-item-3215\"><a href=\"https:\/\/www.stalam.com\/en\/technical\/vulcanisers-and-dryers-for-natural-latex-sbr-and-other-foamed-polymers\/dryers-for-latex-and-other-foamed-polymers\/\">Dryers for latex and other foamed polymers<\/a><\/li>\n\t<li class=\"page_item page-item-3214\"><a href=\"https:\/\/www.stalam.com\/en\/technical\/vulcanisers-and-dryers-for-natural-latex-sbr-and-other-foamed-polymers\/rf-vulcanisers-for-natural-latex-and-sbr-foam\/\">RF Vulcanisers for natural latex and SBR foam<\/a><\/li>\n<\/ul>\n<\/li>\n<li class=\"page_item page-item-3216 page_item_has_children\"><a href=\"https:\/\/www.stalam.com\/en\/technical\/dryers-for-felts-and-other-non-wovens\/\">Dryers for felts and other non-wovens<\/a>\n<ul class='children'>\n\t<li class=\"page_item page-item-3217\"><a href=\"https:\/\/www.stalam.com\/en\/technical\/dryers-for-felts-and-other-non-wovens\/dryers-for-felts-and-other-non-wovens\/\">Dryers for felts and other non-wovens<\/a><\/li>\n<\/ul>\n<\/li>\n<li class=\"page_item page-item-3218\"><a href=\"https:\/\/www.stalam.com\/en\/technical\/other-technical-applications\/\">Other technical applications<\/a><\/li>\n<a href=\"https:\/\/www.stalam.com\/richiesta-catalogo\/\" class=\"btn btn-filled-r\">Download catalog<\/a><\/ul><\/div><\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\"><div class=\"fascia-testo-btns-imgs\">\n    <p>Stalam has developed specific Radio Frequency equipment to vulcanise natural latex and SBR foam either inside moulds (mattress cores and pillows) or as a continuous sheet (LPC).<\/p>\n<p>&nbsp;<\/p>\n<p>The traditional Dunlop vulcanisation process uses steam as the heating mean to activate the cross-linking reactions of polymer chains. Foam, having plenty of tiny air bubbles within, is by nature a poor thermal conductor and therefore letting heat soak into thick mattress core or pillow moulds is a slow and inefficient process. Costly and heavy metal moulds fitted with a large number of metal pins are actually used in the attempt to speed up the process, but it still remains time- and energy-consuming. Radio Frequency can be instantly absorbed in the appropriate quantity by the large amount of water contained in the foam, uniformly throughout its volume. Thus, heating of the foam and its full vulcanisation just take a few minutes, in the centre as on the surface.<\/p>\n<p>&nbsp;<\/p>\n<p>The RF vulcanisation equipment are therefore much smaller (shorter) compared to the conventional carousels or tunnels working with steam having the same hourly throughput, and the energy consumption can be cut by 50% (this value can be adequately documented).<\/p>\n<p>&nbsp;<\/p>\n<p>Moulds are made of light and inexpensive composite materials that allow weight reduction of over 60% compared to traditional metal moulds: the reduced mould mass contributes significantly to the lower energy consumption. Moreover, mould materials developed by Stalam in cooperation with specialising suppliers, allow for an easy and quick stripping of the vulcanised product. Last but not least, mould design is more flexible, not being bound to the presence of pins.<\/p>\n<p>&nbsp;<\/p>\n<p>Stalam also supplies vulcanization and drying equipment for continuous sheets (LPC , topper or even a true mattress) from 5 to 12 cm thick and more, much shorter and more efficient than traditional systems, that cannot even satisfactorily vulcanise foams thicker than a few centimeters.<\/p>\n<p>&nbsp;<\/p>\n<p>Full latex foam production lines complete with ancillary equipment and automation, as well as consultancy on latex technology to achieve the best quality and develop customised products by exploiting the benefits and versatility of the RF equipment, can be provided by Stalam in cooperation with its specialising partners.<\/p>\n<h2><strong>Benefits<\/strong><\/h2>\n<ul>\n<li>Energy- and cost- efficient process (-50% energy consumption)<\/li>\n<li>Faster vulcanisation, shorter (smaller) equipment<\/li>\n<li>Uniform and complete vulcanisation, no need for post-vulcanisation<\/li>\n<li>Cheaper, lighter and versatile moulds<\/li>\n<li>Easy product stripping<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n\n            <div class=\"grid-img\">\n\n                            <a href=\"https:\/\/www.stalam.com\/wp-content\/uploads\/2023\/05\/macchina-senza-prodotto-1-1.jpg\" class=\"swipebox\" data-rel=\"lightbox-image-bGlnaHRib3gtaW1hZ2UtMA==\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\">\n                    <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.stalam.com\/wp-content\/uploads\/2023\/05\/macchina-senza-prodotto-1-1.jpg\" alt=\"\" width=\"600\" height=\"400\">\n                <\/a>\n                            <a href=\"https:\/\/www.stalam.com\/wp-content\/uploads\/2023\/05\/DSC03102-mod-1.jpg\" class=\"swipebox\" data-rel=\"lightbox-image-bGlnaHRib3gtaW1hZ2UtMA==\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\">\n                    <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.stalam.com\/wp-content\/uploads\/2023\/05\/DSC03102-mod-1.jpg\" alt=\"\" width=\"600\" height=\"400\">\n                <\/a>\n                            <a href=\"https:\/\/www.stalam.com\/wp-content\/uploads\/2023\/05\/Image034-mod2-1.jpg\" class=\"swipebox\" data-rel=\"lightbox-image-bGlnaHRib3gtaW1hZ2UtMA==\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\">\n                    <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.stalam.com\/wp-content\/uploads\/2023\/05\/Image034-mod2-1.jpg\" alt=\"\" width=\"600\" height=\"400\">\n                <\/a>\n                            <a href=\"https:\/\/www.stalam.com\/wp-content\/uploads\/2023\/05\/Image030-1-mod-stripping-1.jpg\" class=\"swipebox\" data-rel=\"lightbox-image-bGlnaHRib3gtaW1hZ2UtMA==\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\">\n                    <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.stalam.com\/wp-content\/uploads\/2023\/05\/Image030-1-mod-stripping-1.jpg\" alt=\"\" width=\"600\" height=\"400\">\n                <\/a>\n            \n        <\/div>\n    \n            <div class=\"container-btns\">\n                            <a href=\"\/en\/request-information\/?product=RF Vulcanisers for natural latex and SBR foam\" title=\"Request info\" class=\"btn btn-filled-r\">\n                    Request info                <\/a>\n                                        <a href=\"\/wp-content\/uploads\/2023\/05\/Latex_depliant_2020-web.pdf\" title=\"Technical data\" class=\"btn btn-filled-t\">\n                    Technical data                <\/a>\n                    <\/div>\n    \n<\/div><\/div>\n<\/div>\n\n\n\n<div class=\"fascia-newsletter bgcolor-grey \">\n    <div class=\"container-newsletter\">\n                    <span class=\"title\">Would you like to know more about our solutions?<\/span>\n        \n                    <a href=\"https:\/\/www.stalam.com\/en\/request-information\/?area=Technical\" title=\"Request Information\" class=\"btn btn-filled-r\">\n                Request Information            <\/a>\n            <\/div>\n<\/div>\n\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":0,"parent":3213,"menu_order":52,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"class_list":["post-3214","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v23.9 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Radio Frequency for Technical, RF Vulcanisers for natural latex and SBR foam | Stalam<\/title>\n<meta name=\"description\" content=\"Stalam\u2019s RF equipment revolutionizes latex and SBR foam vulcanisation with energy-efficient processes reducing costs by 50%. Featuring faster, uniform heating, lighter molds, and shorter equipment, it ensures high-quality results without post-vulcanisation delays.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.stalam.com\/en\/technical\/vulcanisers-and-dryers-for-natural-latex-sbr-and-other-foamed-polymers\/rf-vulcanisers-for-natural-latex-and-sbr-foam\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"RF Vulcanisers for natural latex and SBR foam\" \/>\n<meta property=\"og:description\" content=\"Stalam\u2019s RF equipment revolutionizes latex and SBR foam vulcanisation with energy-efficient processes reducing costs by 50%. 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